Cama Group brings convenience to packaging robots through a unified platform. Today, the company's products are effective and cost-effective; the production line is smaller; the universal platform reduces spare parts; the common interface reduces complexity; and meets high-speed and high-performance requirements.
CamaGroup, a multinational manufacturer of secondary packaging systems, puts robots on a unified platform, providing simplified and high-speed automation software and hardware. The company used to mix multiple patented technologies and now selects only one automation vendor's hardware and software products. The challenge is to port the automation and motion control systems used in CamaGroup's robotic loading unit to the new platform.
Secondary packaging system
“Our strength lies in integrating robotics with packaging equipment,†said PaoloMosca, CamaGroup's electronics division manager. The company's products used to be mainly for the pastry, dairy and coffee markets, and are now increasingly used by non-food consumer goods manufacturers, such as beauty products and cosmetics.
CamaGroup provides advanced specialized robotics for the secondary packaging industry, producing four types of robotic loading units, from 2 to 4 axes, each with different effective loading capabilities and functions.
With Rockwell Automation's integrated architecture system, CamaGroup's robots are easier to integrate into packaging modules, equipment or the entire assembly line. Image source: RockwellAutomation
In addition to the clamping and placement actions, Mosca said: “These robotic devices are capable of performing complex technical tasks, such as managing and loading products on a continuous moving packaging line.â€
For example, CamaGroup's Triaflex robot (with a smart vision system) can work in 3 degrees of freedom, the head can be rotated 360 degrees, hold any product from the production line and place it precisely in the outer packaging. The Triaflex robot is equipped with four control shafts and carbon fiber arms that hold or place the product anywhere, at a rate of 150 per minute. Manufacturers can use robots to deliver moving products to horizontal cardboard boxes.
“We designed and developed our own robotic pipeline in our own business and then integrated it with a range of automated packaging equipment,†Mosca said. “Customize the complete packaging and clamping solution to your individual needs.â€
The simpler the control, the better.
More and more users require that the control of the packaging system be as simple as possible. In response, CamaGroup decided to investigate the conversion of its automation control systems and motion control systems suppliers from multiple brands to a unified platform.
“We strongly believe that it is absolutely necessary to create a unified system, especially for the market and users,†Mosca said. “If the equipment on the assembly line is inconsistent in hardware architecture, software design and motor type. The reliability of the product cannot be guaranteed, and more importantly, the cost of the user cannot be compressed."
CamaGroup has 25 years of relevant experience, it can provide robot systems according to the needs of end users, first design and develop robotic pipelines in their own factories, and then integrate them into a series of automated packaging equipment, as shown It is a robotic carton forming machine. Image source: RockwellAutomation
Engineers at CamaGroup believe that a unified platform is easier to operate, operate, and manage for users' engineers, technicians, and maintenance personnel. Moreover, they want to be able to meet customers' requirements for smaller packaging systems, but simplification and smaller systems cannot be sacrificed at the expense of performance.
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